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Gujarat has always been India’s industrial powerhouse — home to textile mills in Surat, ceramic clusters in Morbi, chemical belts in Ankleshwar and Vapi, and one of the busiest port networks in the country. In 2026, a quieter but equally powerful shift is running underneath all of it: industries across the state are replacing coal and furnace oil with biomass pellets — compact, renewable fuel made from crop residue like groundnut shells, cotton stalks, and agricultural waste.

At Pellexion Bio Energy, based in Kalavad, Jamnagar, we sit right at the center of this transition — sourcing agri-waste from Saurashtra’s farms and converting it into high-calorific biomass pellets and briquettes for industrial boilers across Gujarat and beyond. Here’s a deep, step-by-step look at what’s driving this growth, and where it’s headed.

1. Why Gujarat Is Becoming India’s Biomass Hub

Three structural advantages make Gujarat uniquely positioned to lead India’s biomass pellet industry:

  • A massive agricultural base producing groundnut, cotton, castor, mustard, and coriander residue that would otherwise be burned or discarded.
  • Dense industrial clusters in Morbi, Surat, Rajkot, Ahmedabad, and Ankleshwar that consume enormous quantities of thermal energy for boilers, kilns, and furnaces.
  • A long coastline with major ports (Kandla, Mundra, Pipavav) that give Gujarat-based manufacturers a logistics edge for both domestic supply and exports.

This combination — feedstock, demand, and logistics all in one state — is rare, and it’s why Gujarat now hosts one of India’s densest concentrations of biomass pellet and briquette manufacturers.

2. Market Size and Growth Numbers (2026)

India’s biomass pellet market is expanding fast. Industry estimates put the domestic market at roughly USD 552 million in 2023, projected to cross USD 1.2 billion by 2035 as thermal power plants and heavy industry scale up biomass consumption. Within this, Gujarat holds one of the largest shares of installed pelletizing capacity in the country, with dozens of manufacturing units spread across Jamnagar, Rajkot, Morbi, Junagadh, Surat, Kutch, and Banaskantha, ranging from small 30 TPH (tonnes per hour) units to large 100 TPH plants.

The state has also set an ambitious target of 100 GW of renewable energy capacity by 2030 under its “Mission 100 GW of RE in Gujarat” initiative, and biomass is a growing part of that broader clean-energy mix alongside solar and wind.

3. The Regulatory Push: GPCB and Coal Restrictions

The Gujarat Pollution Control Board (GPCB) has steadily tightened emission norms for industrial units running on coal and furnace oil, particularly in high-density clusters like Morbi’s ceramic belt and Ankleshwar’s chemical zone. Coal-fired boilers face rising compliance costs, stricter monitoring, and in some cases, operational restrictions.

Biomass pellets offer industries a straightforward path to compliance:

  • They are carbon-neutral, since the CO₂ released during combustion roughly equals what the plant absorbed while growing.
  • They produce near-zero sulfur emissions, unlike coal.
  • They can be used as a drop-in fuel in most existing coal-fired boilers with minimal retrofitting.

This makes switching to biomass one of the fastest, least capital-intensive ways for a factory to bring itself into environmental compliance without shutting down operations.

4. Government Support: MNRE and the National Bioenergy Programme

Central government policy has added real momentum. Under the Ministry of Power’s revised biomass co-firing policy, thermal power plants are required to co-fire biomass pellets with coal — the mandate stood at 5% from FY 2024-25, rising to 7% from FY 2025-26, with NTPC’s own internal roadmap targeting 10% co-firing across its plants. This alone is estimated to create captive demand for several million tonnes of biomass pellets annually across India.

On the manufacturing side, the MNRE’s National Bioenergy Programme provides Central Financial Assistance for new briquette and pellet plants — currently up to ₹9 lakh per metric-tonne-per-hour of capacity, capped at ₹45 lakh per plant. The Reserve Bank of India has also classified biomass pellet manufacturing as an eligible activity under Priority Sector Lending, making bank financing easier for new and expanding units.

5. Raw Material Advantage: Gujarat’s Agricultural Residue

Gujarat’s farms generate a steady, low-cost supply of pelletizing feedstock, including:

  • Groundnut shells — abundant across Saurashtra (Junagadh, Rajkot, Jamnagar), traditionally burned or discarded after processing.
  • Cotton stalks — from the state’s large cotton belt.
  • Coriander and other spice-crop waste — from agricultural regions across the state.
  • Mixed agro-residue — combined crop waste blended for consistent calorific output.

At Pellexion Bio Energy, our own product range — including groundnut shell pellets, coriander waste pellets, and mixed agri-residue pellets — is built directly around this local feedstock advantage. It also creates a secondary income stream for farmers who previously had no commercial use for this residue.

6. Biomass vs Coal vs Diesel — Real Cost Comparison

Factor Biomass Pellets Coal Diesel
Price stability Relatively stable, tied to local harvests Fluctuating, import-linked Highly volatile
Emissions Low, carbon-neutral High (SOx, NOx, particulates) High
Renewability Renewable Non-renewable Non-renewable
Ash content Low High Very low
Regulatory risk Low, GPCB-compliant Increasing restrictions Rising fuel taxes
Boiler compatibility Works in most existing coal boilers Requires different setup

Because coal and diesel prices are exposed to global supply shocks and import duties, industries that lock in biomass supply contracts get a more predictable input cost — an increasingly important factor for manufacturers running on thin margins.

7. Industries in Gujarat Switching to Biomass

Biomass pellets and briquettes are now used across a wide spread of Gujarat’s industrial base:

  • Ceramic and tile units in Morbi — for kiln heating, replacing natural gas and coal.
  • Textile mills in Surat and Ahmedabad — for boiler steam generation.
  • Chemical and pharmaceutical plants in Ankleshwar and Vapi — to meet GPCB emission norms.
  • Dairy processing units — for pasteurization and drying heat.
  • Brick kilns — as a cleaner alternative to traditional firing methods.
  • Food processing and namkeen units — widespread across Rajkot and Jamnagar.
  • Hotels, laundries, and steel re-rolling mills — for smaller-scale thermal needs.

This breadth of demand is exactly why biomass has moved from a niche alternative fuel to a mainstream industrial input in the state.

8. Export Opportunity from Gujarat’s Ports

Gujarat’s biomass manufacturers are increasingly export-oriented. Proximity to Kandla, Mundra, and Pipavav ports gives the state’s pellet producers a logistical edge for shipping to international buyers. Global demand is rising sharply because of the EU’s Renewable Energy Directive III (RED III), which pushes European utilities to replace coal with certified biomass fuel — creating a real opportunity for Indian, and specifically Gujarati, manufacturers who can meet international quality and traceability standards.

9. Pellexion Bio Energy’s Role in This Growth

 

Based in Kharedi, Kalavad, Jamnagar, Pellexion Bio Energy manufactures and supplies biomass pellets and briquettes made from groundnut shell, coriander waste, mixed agricultural residue, and other locally sourced feedstock. Our process — from raw material selection and crushing/grinding through high-pressure pelletizing/briquetting to strict quality testing — is built to deliver consistent, high-calorific, low-ash, low-moisture fuel that industrial boilers can rely on year-round.

We currently serve a wide industry base including food processing, textiles, pharmaceuticals, chemicals, ceramics and tiles, paper and pulp, brick kilns, dairy, rubber, steel re-rolling, hotels, and power generation — helping each one cut emissions and stabilize fuel costs without disrupting existing boiler infrastructure.

10. The Outlook for 2030

With GPCB norms tightening further, national co-firing mandates rising toward double digits, and MNRE subsidies continuing to lower the barrier to entry for new manufacturers, biomass is on track to become a default industrial fuel across Gujarat rather than an alternative one. As coal and diesel remain exposed to price volatility and regulatory pressure, the industries that lock in biomass supply early — and manufacturers who invest in consistent quality now — are best positioned for the next phase of growth.

FAQs

Gujarat combines three advantages in one state: abundant agricultural residue (groundnut shells, cotton stalks, coriander waste), a dense concentration of industries needing thermal energy, and proximity to major ports for both domestic supply and exports.

Stricter GPCB emission norms, rising coal and furnace oil costs, national biomass co-firing mandates for thermal power plants, and MNRE subsidies for new manufacturing units are all pushing industrial demand higher.

Yes. In most cases, biomass pellets can be used as a drop-in fuel in existing coal-fired boilers with little or no retrofitting, making the switch faster and less capital-intensive than other fuel transitions.

Ceramic and tile units in Morbi, textile mills in Surat and Ahmedabad, chemical and pharmaceutical plants in Ankleshwar and Vapi, dairy processors, brick kilns, and food processing units are among the largest users.

Common feedstocks include groundnut shells, cotton stalks, coriander and spice-crop waste, and mixed agricultural residue — all sourced locally from Gujarat’s farms.

Yes. The MNRE’s National Bioenergy Programme offers Central Financial Assistance for new pellet and briquette plants, and biomass pellet manufacturing is recognized under the RBI’s Priority Sector Lending category, easing access to bank financing.

Yes. While based in Jamnagar, Gujarat, Pellexion Bio Energy supplies biomass pellets and briquettes to industrial and commercial clients across India.

Biomass pellets are carbon-neutral and produce far lower sulfur and particulate emissions than coal, helping industries meet pollution control norms while reducing their overall carbon footprint.

With rising co-firing mandates, tightening pollution norms, and continued government incentives, biomass is expected to become a mainstream industrial fuel across Gujarat by 2030, moving from an alternative option to a standard choice for many industries.

About Pellexion Bio Energy

Pellexion Bio Energy is a Jamnagar, Gujarat-based manufacturer and supplier of premium biomass pellets and briquettes for industrial and commercial applications. Get a free quote or explore our products.

  • 651, Pellexion Bio Energy, NEAR TEKRIVADA HANUMAN DADA, Kharedi, Kalavad, Jamnagar, Gujarat – 360540

  • pellexionbioenergy@gmail.com

  • +91 95106 75879

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